Custom Aluminum Extrusions for Houston Manufacturers
Republic Extrusions makes custom aluminum extrusions in Megargel, Texas, and ships finished parts to buyers in the Houston area. We extrude, machine, punch, weld, powder coat, and assemble under one roof in an 87,000-square-foot plant. You get one supplier and one purchase order, from die to finished part.
How Your Parts Get to Houston
Our plant is about 370 road miles from downtown Houston. The usual route runs east on SH 114 and SH 199 to Fort Worth, then south on US 287 and I-45 into Houston.
Built for the Parts Houston Buys
Houston is one of the largest manufacturing metros in the country. The Greater Houston Partnership counts more than 7,000 manufacturers in the region. Fabricated metal products and machinery make up a large share of local factory jobs, much of it tied to energy and industrial equipment. Those buyers need extruded parts such as:
- Energy and industrial equipment: enclosures, frames, rails, and guards for skids, controls, and instrumentation.
- Electronics and data-center hardware: enclosures and rack components. Apple is opening a server plant in the Houston area.
- Construction and architecture: trim, framing, and architectural profiles. Our powder coating is AAMA 2604 certified for exterior use, a good fit for Houston heat and humidity.
What We Run
- Two press lines: a 5-inch, 880-ton press (installed 1995) and a 7-inch, 1,800-ton press (added 2021).
- Hard shapes: walls as thin as 0.040 inch, high aspect ratios, and complex hollows.
- Small runs: orders as light as 300 pounds, with no setup charges.
- Finishing: automatic and manual powder coating for parts up to 198 inches long. AAMA 2604 certified and an Axalta Approved Applicator.
- Machining and fabrication: CNC machining, punching, welding, and assembly.
- Quality: ISO 9001:2015 certified (PRI Registrar certificate #13150). First Article, PPAP, FMEA, and CPK reports on request.
Houston FAQ
How far is your plant from Houston?
About 370 road miles. The plant is in Megargel, Texas, northwest of Dallas–Fort Worth.
Can you run a small order or a prototype?
Yes. We run orders as light as 300 pounds with no setup charges. Many larger extruders prioritize large, straightforward orders.
Do you finish and machine parts, or only extrude?
Both. We cut, machine, punch, weld, powder coat, and assemble in the same plant, so your parts arrive ready to install.
Will your powder coat hold up in Houston weather?
Our powder coating is certified to AAMA 2604, a performance standard for exterior architectural coatings. It covers weathering, fading, and corrosion resistance.
What do I send for a quote?
Send a drawing, the alloy and temper, the finish, the annual quantity, and the length. Use our request for quotation form, or call (940) 562-2205.
Get a Quote for Your Houston Project
Send us a drawing and your volumes. We will tell you which press fits your part, what the die costs, and how we will get it to you.
Prefer to talk? Call (940) 562-2205, Monday to Friday, 8 am to 5 pm.